Electrical Panel Modernization / Sugar Sachet Packaging Machine (60 sachets/min)

Project Description

Complete electrical panel modernization for a sugar sachet packaging machine with a production capacity of 60 sachets per minute, including full rewiring and program optimization.

Industries

  • Food & Beverage

Automation Level

  • Semi-Automated

Application Category

  • Electrical Retrofit / Modernization
  • Machine Tending

Project Overview

The project involved the full reconstruction of the electrical panel and internal wiring of an existing sugar sachet packaging machine.

The previous electrical system was improperly configured and no longer compliant with current safety and operational standards. The machine was upgraded to ensure stable operation, improved reliability, and easier maintenance.

Application Scope

  • Complete electrical panel reconstruction

  • Internal wiring redesign and reorganization

  • Replacement of defective or worn components

  • Circuit labeling and safety compliance

  • Optimization of programmable relay logic

  • Functional testing and calibration

Technical Solution

Technical interventions included:

  • Removal of the improperly executed old wiring system

  • Reconstruction of the electrical panel according to current safety standards

  • Replacement of worn components (power supplies, relays, protections, etc.)

  • Reconfiguration and optimization of the programmable relay software

  • Complete functional testing and system validation

Operating Principle

The upgraded electrical system ensures stable and synchronized operation of the packaging process.

The optimized programmable relay logic improves machine timing, coordination, and process efficiency while ensuring compliance with safety standards.

Key Benefits

  • 20% increase in process efficiency
  • Stable and reliable machine operation
  • Improved safety compliance
  • Reduced downtime
  • Easier maintenance due to organized wiring
  • Extended equipment lifespan

Integration & Know-how

The modernization ensured full compliance with current industrial safety standards while optimizing the machine’s operational logic.

The solution improved production reliability and reduced maintenance complexity, extending the service life of the equipment.

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