The project involved the design and implementation of a fully customized conveyor system for collecting molded parts from four injection molding machines via industrial robots.

The solution was developed to maximize operational efficiency, ensure safe robot interaction, and optimize energy consumption within the production line.

• Collection of parts from four industrial robots

• Automatic chute positioning upon robot request

• Work position and safe position confirmation

• Transfer of parts onto main conveyor

• Collision prevention logic

• Variable speed conveyor control

• Automatic standby mode when no robot request is active

Each robot extracts parts from its respective injection molding machine.

Upon robot request, the conveyor system:

• Automatically lowers the chute into working position

• Sends position confirmation to the robot

• Receives the part onto the chute

• Transfers the part onto the main conveyor belt

After completion, the chute automatically returns to safe position.

The system ensures:

• Independent communication with each robot

• Full movement synchronization

• Collision prevention logic

• Dynamic conveyor speed control

• Instant restart upon new request

The conveyor operates on demand, activated only when requested by one of the four robots.

The system confirms working position, enables safe part deposition, and automatically returns to standby mode when idle, minimizing energy consumption and mechanical wear.

The project demonstrates advanced robot–conveyor synchronization logic, including independent communication channels, movement interlocking, and energy optimization strategies.

The solution delivers a robust, scalable system aligned with automotive production requirements.